High-pressure hoses can withstand significant loads and are used under intensive conditions. For repairs, please contact a specialized company.
In what cases do high pressure hoses need repair?
High-pressure hose repair is required for various reasons, including abrasion and rupture. Hoses operate in challenging conditions, constantly subject to high loads, so malfunctions do occur, and the services of specialists who repair these components are in high demand.
Common causes of hydraulic hose failure
Sleeves can be repaired if they are repairable. Here are some possible causes of failure:
- manufacturing defect;
- mechanical damage to the sleeves;
- clogging;
- corrosion processes (on fittings);
- natural wear and tear of external and internal surfaces;
- errors during operation of products, etc.
The reasons are varied, including loss of service life, wear of fittings (from leaks to breaks), rupture of hoses, cuts (usually caused by accidental impacts, operating errors), etc.
The hoses themselves feature a reinforced structure. They are made of a special oil- and petrol-resistant rubber and feature a rigid frame for increased strength.
High-pressure hose repair begins with diagnostics, during which specialists determine the nature of the faults and damage for further action. The cost of high-pressure hose restoration depends on the condition of the hoses, the complexity of the repair, and other factors, and is calculated on a case-by-case basis.
The main stages of repair, manufacturing of high-pressure hoses
The hoses are removed, after which specialists assess their condition. Depending on the type of defect, various tasks are performed, including preparing new hoses and manufacturing fittings with the required parameters (and crimping them). The repaired hoses are then returned to the customer.
The repair process involves replacing the damaged section of the hose or fitting. A new hose is cut to size (taking into account the length between the end faces of the connections). The correct diameter is selected. Once installation and pressure testing of the components are complete, testing is performed on special test benches.
